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	<link>http://trolltuner.com</link>
	<description>Made in Trollhättan by Trolls, Tuned by Taliaferro</description>
	<lastBuildDate>Sat, 04 Sep 2010 19:00:33 +0000</lastBuildDate>
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		<title>Fuel pump; China BS copy vs Genuine Bosch</title>
		<link>http://trolltuner.com/?p=692</link>
		<comments>http://trolltuner.com/?p=692#comments</comments>
		<pubDate>Sat, 04 Sep 2010 19:00:33 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[Drag 2.0L NG900]]></category>
		<category><![CDATA[Dyno]]></category>
		<category><![CDATA[Rant]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=692</guid>
		<description><![CDATA[In my drag car we have a  Walbro 255 in the tank with a -6 feed line through a filter up to a Bosch -044 on the firewall with another -6 to the rail.   We started having fueling problems above 500whp with the 100os @ 100dc. Fuel is E85 pump.  http://genuinesaab.com/gallery/FuelPumps You can see [...]]]></description>
			<content:encoded><![CDATA[<p>In my drag car we have a  Walbro 255 in the tank with a -6 feed line through a filter up to a Bosch -044 on the firewall with another -6 to the rail.   We started having fueling problems above 500whp with the 100os @ 100dc. Fuel is E85 pump.  http://genuinesaab.com/gallery/FuelPumps</p>
<p><img id="thumbnail_1" class="alignleft" style="margin-left: 5px; margin-right: 5px;" title="FuelPressure" src="http://genuinesaab.com/gallery/albums/FuelPumps/FuelPressure.thumb.gif" alt="FuelPressure" width="150" height="107" /></p>
<p>You can see the fuel supply fall off. It should follow manifold pressure exactly.  Still not perfect.   We had about 30psi feed to the china 044 so it was just that pump.</p>
<p>And the pumps  China Junk is on the left. You can even see the printing is generic dot matrix not dedicated stamp.  There  are more in the album at the link.  They did a good job but there are some distinct differences. Steel vs brass terminals, the upper crimp, the inlet size and the sound running. The china sounded weak.</p>
<p><a href="http://genuinesaab.com/gallery/FuelPumps/IMG_0782"><img id="thumbnail_4" title="IMG_0782" src="http://genuinesaab.com/gallery/albums/FuelPumps/IMG_0782.thumb.jpg" alt="IMG_0782" width="150" height="91" /></a> <a href="http://genuinesaab.com/gallery/FuelPumps/IMG_0785"><img id="thumbnail_3" title="IMG_0785" src="http://genuinesaab.com/gallery/albums/FuelPumps/IMG_0785.thumb.jpg" alt="IMG_0785" width="150" height="97" /></a> <a href="http://genuinesaab.com/gallery/FuelPumps/IMG_0778"><img id="thumbnail_6" title="IMG_0778" src="http://genuinesaab.com/gallery/albums/FuelPumps/IMG_0778.thumb.jpg" alt="IMG_0778" width="133" height="150" /></a></p>
<p>Make sure you get a real one from a Bosch dealer.  There is too much junk out there from criminals that are stealing some others intellectual property.<br />
Now we can work on plumbing the second fuel rail.</p>
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		<item>
		<title>Drag car track results… 11.06 a New USA Record!</title>
		<link>http://trolltuner.com/?p=688</link>
		<comments>http://trolltuner.com/?p=688#comments</comments>
		<pubDate>Sat, 04 Sep 2010 18:21:38 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[Drag 2.0L NG900]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=688</guid>
		<description><![CDATA[Finally got the drag car thrown together. Two evenings to build the motor, intall it and tune on the dyno. Found lots of interesting things along the way. China Bosch -044, B205 Bottom end, twin disk clutch etc. More on that in another post. With a little less power than last year and still running [...]]]></description>
			<content:encoded><![CDATA[<p><img class="alignleft" src="http://genuinesaab.com/gallery/albums/20Dragstrip/1106slip.thumb.jpg" alt="" width="150" height="100" />Finally got the drag car thrown together. Two evenings to build the motor, intall it and tune on the dyno. Found lots of interesting things along the way. China Bosch -044, B205 Bottom end, twin disk clutch etc. More on that in another post.</p>
<p>With a little less power than last year and still running that gt3071.64 first run out on the new clutch we ran an 11.26@133.4 Allright! Were on to something there. Track prep was not the greatest. We were slower to the 330 than average. <img title="Wink" src="http://www.saabcentral.com/forums/images/smilies/icon_wink.gif" border="0" alt="" /> The lower compression B205 wants more turbo.   For the shakedown figured it best to have a bit lower power and just get it sorted.  The target was to get close to previous 11.33 best.<br />
<span id="more-688"></span><br />
<a href="http://www.dragtimes.com/Saab-900-Timeslip-16851.html" target="_blank">http://www.dragtimes.com/Saab-900-Timeslip-16851.html</a></p>
<p><img src="http://genuinesaab.com/gallery/albums/20Dragstrip/B205Dyno.sized.jpg" border="0" alt="" /></p>
<p><img src="http://genuinesaab.com/gallery/albums/20Dragstrip/1106slip.jpg" border="0" alt="" /></p>
<p><img src="http://genuinesaab.com/gallery/albums/20Dragstrip/Dragcar.jpg" border="0" alt="" /></p>
<p><img src="http://genuinesaab.com/gallery/albums/20Dragstrip/Otherslips.jpg" border="0" alt="" /></p>
<p>The crank pulley 6mm bolts failed after that and we had to load it up. Got it fixed on the trailer this am.</p>
<p>Ride along with the gopro. Other guy was messing with him on the light. He even bogged a bit off the line.<br />
<a href="http://www.youtube.com/watch?v=5UxyhZtS_rU" target="_blank">http://www.youtube.com/watch?v=5UxyhZtS_rU</a></p>
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		<item>
		<title>Drag car B205 Dyno Data</title>
		<link>http://trolltuner.com/?p=670</link>
		<comments>http://trolltuner.com/?p=670#comments</comments>
		<pubDate>Mon, 30 Aug 2010 15:01:42 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[Drag 2.0L NG900]]></category>
		<category><![CDATA[Dyno]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=670</guid>
		<description><![CDATA[Some very interesting data from the dyno with my new B205 setup.  Got the motor built and installed in 2 evenings. Quite a few hours on the dyno this weekend (between paying customer dyno cars) trying to sort out the oddness. Ran the 3071.64 with the medium cams on my viggen and made 450whp, on [...]]]></description>
			<content:encoded><![CDATA[<p>Some very interesting data from the dyno with my new B205 setup.  Got the motor built and installed in 2 evenings. Quite a few hours on the dyno this weekend (between paying customer dyno cars) trying to sort out the oddness.</p>
<p>Ran the 3071.64 with the medium cams on my viggen and made 450whp, on the drag car with the 2.0 and Big cams made 540whp.  Now fitted the 3076.86 on the viggen and made 480 on low boost.  The 76 on the drag car made 480, whether high boot, low or at various cam timing. Could get less but never more.  Thinking it was the new B205 lower compression 8.8 down from 9.2 I swapped the 3071 back on.  Instantly we were back at 500. Little playing and we had 570whp  Fuel for the 500 so have to sort that first.  I have some ideas of what is going on looking at exh manifold pressure etc.  Here is a bit of the data.</p>
<p><a href="http://genuinesaab.com/gallery/20DragDynoRuns/DragCarGt3071" target="_blank"><img id="thumbnail_1" title="B205 with 3071.64 and 276 cams." src="http://genuinesaab.com/gallery/albums/20DragDynoRuns/DragCarGt3071.thumb.gif" alt="B205 with 3071.64 and 276 cams." width="150" height="123" /></a> <a href="http://genuinesaab.com/gallery/20DragDynoRuns/DragCompare7176" target="_blank"><img id="thumbnail_2" title="Comparing 3071.64 to 3076.86 on the B205" src="http://genuinesaab.com/gallery/albums/20DragDynoRuns/DragCompare7176.thumb.gif" alt="Comparing 3071.64 to 3076.86 on the B205" width="150" height="127" /></a><a href="http://genuinesaab.com/gallery/20DragDynoRuns/3071Pressures" target="_blank"><img id="thumbnail_3" title="B205 3071 Pressures" src="http://genuinesaab.com/gallery/albums/20DragDynoRuns/3071Pressures.thumb.gif" alt="B205 3071 Pressures" width="150" height="122" /></a></p>
<p>Hoping to get the fuel sorted out this week.  The dual rail manifold is fitted but unused.  Found out the china copy -044 is not up to the task of feeding the 1000s with raised base pressure at this boost.  The injectors are happy into the higher pressures so the simple solution is new genuine -044.    When I do that will also plumb the second rail of injectors. Running 465/630s low and 1000s up top.  Activating the top set at 3500rpm or so and staying sequential.</p>
<p>New clutch is the 7.25&#8243;  Been testing the organic disks in my street car but for drag use we need the metallic disks.  They sure grab!  The guys also did some other mods to the car <img src='http://trolltuner.com/vig/wp-includes/images/smilies/icon_wink.gif' alt=';)' class='wp-smiley' />   More on that later.  </p>
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		<title>Drag Car B205 Motor Details</title>
		<link>http://trolltuner.com/?p=663</link>
		<comments>http://trolltuner.com/?p=663#comments</comments>
		<pubDate>Mon, 23 Aug 2010 23:10:26 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[Drag 2.0L NG900]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=663</guid>
		<description><![CDATA[Got some time to check valve celarances in the new drag car motor this afternoon as steven was making pulls on the dyno. Just as I thought, there is plenty of valve clearance with this low compression. Running the same 276 enem cams.   Knowing we will be overrevving this motor that was important to [...]]]></description>
			<content:encoded><![CDATA[<p><img class="size-thumbnail wp-image-665 alignleft" title="IMG_0686" src="http://trolltuner.com/vig/wp-content/uploads/2010/08/IMG_0686-90x150.jpg" alt="" width="90" height="150" />Got some time to check valve celarances in the new drag car motor this afternoon as steven was making pulls on the dyno. Just as I thought, there is plenty of valve clearance with this low compression. Running the same 276 enem cams.   Knowing we will be overrevving this motor that was important to check.  We are also running the b2x5 gasket. Not only is it modern MLS construction but it is a fair bit thinner than the old b2x4 gaskets.  The displacement is nothing fancy ~2.0L.  Head is std t5 with only a little grinding. We did put a new set of springs in since the last set went two years plus. More on the rest later.</p>
<p>Oh and since someone will ask, WHY? well I had a pile of blownup b205s here.  No 2x4s.. So after tearing apart 3 cores to get enough parts a 205 it is.</p>
<p><a href="http://trolltuner.com/vig/wp-content/uploads/2010/08/IMG_0687.jpg"><img class="alignnone size-thumbnail wp-image-664" title="IMG_0687" src="http://trolltuner.com/vig/wp-content/uploads/2010/08/IMG_0687-150x100.jpg" alt="" width="150" height="100" /></a></p>
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		<title>Viggen Strut Brace Revision 3</title>
		<link>http://trolltuner.com/?p=654</link>
		<comments>http://trolltuner.com/?p=654#comments</comments>
		<pubDate>Fri, 20 Aug 2010 16:36:33 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[(Nicks) Viggen]]></category>
		<category><![CDATA[CNC / R&D Parts]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=654</guid>
		<description><![CDATA[New style strut bace for the Viggen and eventually the std brake 9-3 too. Although it looks simpler than the original version it is not. To get the best balance of stiffness and weight we use two different tubing thicknesses. This allows us to make it as stiff as the original double bar but lighter [...]]]></description>
			<content:encoded><![CDATA[<p><a href="http://trolltuner.com/?attachment_id=655" rel="attachment wp-att-655"><img src="http://trolltuner.com/vig/wp-content/uploads/2010/08/ViGStrutBrace-150x82.jpg" alt="" title="ViGStrutBrace" width="150" height="82" class="alignleft size-thumbnail wp-image-655" /></a> New style strut bace for the Viggen and eventually the std brake 9-3 too.  Although it looks simpler than the original version it is not.  To get the best balance of stiffness and weight we use two different tubing thicknesses. This allows us to make it as stiff as the original double bar but lighter and cleaner looking under the hood. I got to thoroughly test this on the road and Nelson Ledges racetrack, it is ready to go.   <a href="http://www.genuinesaab.com/catalog/product_info.php?cPath=56_28&#038;products_id=632" target="blank">Catalog Page</a></p>
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		<title>T7 MAF Diagnosis Tips</title>
		<link>http://trolltuner.com/?p=644</link>
		<comments>http://trolltuner.com/?p=644#comments</comments>
		<pubDate>Wed, 18 Aug 2010 23:22:08 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[HowTo]]></category>
		<category><![CDATA[Powertrain]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=644</guid>
		<description><![CDATA[One of the key diagnostic procedures on a t7 saab is checking the MAF sensor. Maybe you notice it surging on cruise control, too little power/ too great of mileage or the opposite in the worst case it can kill a piston.  Many shops will repair the symptom without rectifying the problem! Now the easiest [...]]]></description>
			<content:encoded><![CDATA[<p><img src="http://www.genuinesaab.com/catalog/images/55557008.jpg" width="150" align="left" hspace="5" />One of the key diagnostic procedures on a t7 saab is checking the MAF sensor.</p>
<p>Maybe you notice it surging on cruise control, too little power/ too great of mileage or the opposite in the worst case it can kill a piston.  Many shops will repair the symptom without rectifying the problem!  <span id="more-644"></span><br />
Now the easiest method is with the proper tools. The factory tech2 is quick. But there are some alternative methods that will at least point you in the right direction.</p>
<p>We need to look at a few variables.  We can see them direct with the tech2. Those variables are <strong><em>Airmass demand per combustion</em></strong> cycle. (The unit is mg/comb) and <strong><em>calculated airmass per combustion</em></strong>.  The difference of these two gives us <strong><em>airmass deviation</em></strong>.  Some other key adaption data is the fuel trims both long and short term.  Now that we know what to look at we have to be able to interpret the info.</p>
<p>Since the amount of air in a  turbocharged engines induction system is a dynamic situation, storing more airmass under boost than at atmospheric pressure we can only test it in steady state conditions where the fewest variables are changing.  This can be anything from idle to steady acceleration on the road or holding fixed rpm on the chassis dyno.  Just make sure you are testing not in transition state.</p>
<p>The saab software engineers have made it easy with a dedicated page in the tech2. It is <strong><em>f6: total fuel correction</em></strong>.</p>
<p>Menu image</p>
<p>We can evaluate the fuel trims first.  Somewhere around +-5% would be acceptable. Over that and you are looking at a hardware problem.  Now for positive fuel trims it is usually an air leak blown booster etc.</p>
<p>The airmass deviation which is calculated in the scanner from actual Airmass and calculated airmass. T7  simultaneously calculates airmass off speed density like a t5 car by using pressure and temperature in the manifold.     If we look at the deviation with the car warm and idling the data will be steady. More than low single digits will show up with too great of fuel trims.  If we drive the car, open road is better.  You should, in a good car, see the deviation move around as throttle is added and the pressures (and resulting airmass) change but should settle down   It&#8217;s not uncommon with a failed maf to see the file trims jumping around in the teens along with deviation.</p>
<p>I had some dyno runs where we tried 10 MAFs in my Viggen on the dyno at ~350whp there was a 50HP difference!  Eventually trionic would adapt but the difference was the raw output.  Unfortunately this info was lost when the Tuning/Dyno computer was stolen..   Had recently a 400whp Viggen that had a maf that although looked normal at low loads would hit a cap at 1200MG and not read any higher, swapped maf and it was back to happy. </p>
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		<item>
		<title>Vintage Racer Dyno</title>
		<link>http://trolltuner.com/?p=637</link>
		<comments>http://trolltuner.com/?p=637#comments</comments>
		<pubDate>Wed, 18 Aug 2010 20:28:01 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[Dyno]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=637</guid>
		<description><![CDATA[Sweet vintage racer, one of our long time customers.  We sponsor his other racecar.   Race exhaust pipe was under 2&#8243; Broke the century mark on torque  by a couple tenths.  ;)  You have to wonder what it would do with a ecotec turbo.  Sorry no HD video this time around. Click for a larger [...]]]></description>
			<content:encoded><![CDATA[<p>Sweet vintage racer, one of our long time customers.  We sponsor his other racecar.   Race exhaust pipe was under 2&#8243; Broke the century mark on torque  <em>by a couple tenths</em>.  ;)  You have to wonder what it would do with a ecotec turbo.  Sorry no HD video this time around.</p>
<p><a href="http://genuinesaab.com/gallery/NonSaabDyno/IMG_0670" target="_blank"><img id="thumbnail_1" title="IMG_0670" src="http://genuinesaab.com/gallery/albums/NonSaabDyno/IMG_0670.thumb.jpg" alt="IMG_0670" width="150" height="92" /><br />
Click for a larger version.<br />
</a></p>
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		<title>Clutch system</title>
		<link>http://trolltuner.com/?p=625</link>
		<comments>http://trolltuner.com/?p=625#comments</comments>
		<pubDate>Mon, 16 Aug 2010 19:56:11 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[(Nicks) Viggen]]></category>
		<category><![CDATA[Powertrain]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=625</guid>
		<description><![CDATA[I am sure not many have seen anything like this. A Pushbutton clutch actuator that has 100% fail back to std pedal.  Used it back in highschool on my -78 99 autocross car after killing my clutch knee.  This one is a bit fancier, had $250 budget this time around.  Co2 Tank provides around 1600 [...]]]></description>
			<content:encoded><![CDATA[<p>I am sure not many have seen anything like this. A Pushbutton clutch actuator that has 100% fail back to std pedal.   Used it back in highschool on my -78 99 autocross car after killing my clutch knee.  This one is a bit fancier, had $250 budget this time around. <img src='http://trolltuner.com/vig/wp-includes/images/smilies/icon_wink.gif' alt=';)' class='wp-smiley' />    Co2 Tank provides around 1600 or so shifts.   For now the activation switch is pretty basic and built into the shift lever. Speed regulation is 100% down and adjustable return. Works great and a quick twist of the adjuster is all it takes to match it to the conditions.  Next up is a force sensor on the pedal and a simple micro controller to limit the pedal pressure. Arduino etc.  Tried it with a basic Stamp in the 99 but the ignition noise from the MSD always messed it up.  Also need to add a T into the line and a hose so the tires can be aired up.  Also the 3/8&#8243; air gun should be nice on the tank and stil get the job done at the racetrack.</p>
<p>Heres the video from the first drive. Grab the HD if you cant see the pedal clear.<br />
<object width="560" height="340"><param name="movie" value="http://www.youtube.com/v/Ca3lSgmuU_w?fs=1&amp;hl=en_US&amp;color1=0x3a3a3a&amp;color2=0x999999"></param><param name="allowFullScreen" value="true"></param><param name="allowscriptaccess" value="always"></param><embed src="http://www.youtube.com/v/Ca3lSgmuU_w?fs=1&amp;hl=en_US&amp;color1=0x3a3a3a&amp;color2=0x999999" type="application/x-shockwave-flash" allowscriptaccess="always" allowfullscreen="true" width="500" height="306"></embed></object></p>
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		<title>Koni Adjusters&#8230;</title>
		<link>http://trolltuner.com/?p=620</link>
		<comments>http://trolltuner.com/?p=620#comments</comments>
		<pubDate>Wed, 11 Aug 2010 16:52:32 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[(Nicks) Viggen]]></category>
		<category><![CDATA[Shop]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=620</guid>
		<description><![CDATA[New CNC aluminum keychain koni shock adjusters. Always carry the originals in pockets at the track and drives me nuts so there had to be a better way.  I came up with these and steve ran a couple dozen out on the Haas. Has the damper adjustment arrow even.  I tapped mine for a setscrew [...]]]></description>
			<content:encoded><![CDATA[<p>New CNC aluminum keychain koni shock adjusters. Always carry the originals in pockets at the track and drives me nuts so there had to be a better way.  I came up with these and steve ran a couple dozen out on the Haas. Has the damper adjustment arrow even.  I tapped mine for a setscrew to leave them installed on the strut tops of the viggen. For those interested in the coming week these will be available free in limited quantity.  More details on that later. <img src='http://trolltuner.com/vig/wp-includes/images/smilies/icon_wink.gif' alt=';)' class='wp-smiley' /> </p>
<p><img class="aligncenter" src="http://genuinesaab.com/gallery/albums/troll/IMG_0664.thumb.jpg" alt="" width="150" height="118" /></p>
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		<title>SOC Track Day&#8230;</title>
		<link>http://trolltuner.com/?p=613</link>
		<comments>http://trolltuner.com/?p=613#comments</comments>
		<pubDate>Tue, 27 Jul 2010 16:02:17 +0000</pubDate>
		<dc:creator>NickT</dc:creator>
				<category><![CDATA[(Nicks) Viggen]]></category>

		<guid isPermaLink="false">http://trolltuner.com/?p=613</guid>
		<description><![CDATA[Leaning on the Rs&#8230;  Will get more up soon.   Red vig had a birthday on the track turned 25k , rolled 20K in Michigan coming back from the racetrack. Johnny Del’s Flickr feed More photos from an unknown source. Left that cat in must have some meaning. http://genuinesaab.com/gallery/SOC2010TrackDay 1700miles on the truck,  Sure not Viggen [...]]]></description>
			<content:encoded><![CDATA[<p>Leaning on the Rs&#8230;  Will get more up soon.   Red vig had a birthday <strong>on</strong> the track turned 25k , rolled 20K in Michigan coming back from the racetrack. <img class="aligncenter" src="http://farm5.static.flickr.com/4146/4833083378_d740063cef.jpg" alt="" width="500" height="312" /><a href="http://www.flickr.com/photos/25125990@N05/with/4833176484/">Johnny Del’s Flickr feed</a></p>
<p>More photos from an unknown source. Left that cat in must have some meaning. http://genuinesaab.com/gallery/SOC2010TrackDay</p>
<p>1700miles on the truck,  Sure not Viggen seats. <img src='http://trolltuner.com/vig/wp-includes/images/smilies/icon_smile.gif' alt=':)' class='wp-smiley' />    Huge thanks to all that attended the seminar and set through it.  ;)     You can always email me via nick at this site.   Still trying to claw out from under a an extra weeks work.  Delivering another 400whp viggen today.  3full days of tuning on the dyno. Lowest air temp was 100f.</p>
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